Author Archives: Technicon Acoustics

  1. Mass Law & Sound Transmission Loss

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    The mass law describes the relation between sound frequency, mass per unit area, and sound insulation efficacy. In other words, a material with a higher density is less likely to vibrate when in contact with sound waves and will transmit less noise through the substrate.

    The sound transmission loss of a floor or wall differs depending on the structure’s method of assembly and the physical properties of the material, such as stiffness and mass. For example, in a double-layer wall consisting of wallboard on metal or wood framing, the sound transmission class (STC) can be critically affected by the following factors:

    • Depth of air spaces
    • The absence or presence of sound-absorbing material
    • The extent of mechanical decoupling between the layers

    Noise can be either blocked or absorbed, and mass law and sound transmission loss focus on blocking noise. When attempting to prevent noise transmission between rooms, the mass and weight of materials between them must be able to disrupt the transmission of sound waves through the structure. When comparing a 4 inch concrete wall of an industrial building to a standard 2×4 stud wall of a residential property, the wall with a higher mass will transmit less noise and naturally be quieter.

    Learn more about the factors influencing sound transmission loss and the industrial applications of these acoustic concepts.

    Factors Affecting Sound Transmission Loss

    While residential applications vary considerably from industrial applications, the same logic applies. The most important physical property that controls airborne sound transmission through a structure or assembly is the mass per unit area of the component layers. The mass law equation states that when the mass per unit area of a single-layer wall or frequency doubles, the transmission loss will increase by approximately 6 decibels.

    Since sound is directional in nature, we only need to strategically place noise barrier products in specific areas that are directly in the line of the noise. For example, in an excavator cab, we would only put a barrier on the wall between the engine and the cab, not around the entire space. This results in effective noise reduction as well as minimized material costs.

    Mass-Law & Sound Transmission Loss: Industrial Applications

    There is a misconception that doubling the mass of a material from 1 lb/sq ft to 2 lbs/sq ft pounds will result in two times the noise reduction. Mass law states otherwise.

    At X frequency, a material performs at Y, resulting in an average STC rate. STC can help you compare different materials and products. Most typical 1 lb/sq ft materials have a 26 to 27 STC rating. According to mass law, if the material doubles in mass, its STC rating only increases by 6, meaning that 26 STC would only go up to 32 STC, resulting in only a 6 dB reduction in noise.

    Cost vs. Performance Balance

    While doubling materials can cost twice as much, it does not double the performance. However, adding a thin foam layer(decoupler) between the barrier layer and enclosure wall,will create an air gap between the materials. Separating the two structures increases performance according to the double wall effect, in which an air cavity exists between the barrier and the enclosure wall and will increase acoustic insulation properties.

    Learn More About Mass Law With Technicon Acoustics

    As a leading supplier for OEMs throughout North America, Technicon Acoustics specializes in developing noise control products for a wide variety of industries.

    Contact us to learn more about our acoustic barriers, including floor mat barriers and mass-loaded vinyl materials, which offer exceptional noise absorption and sound transmission loss. You can also request a quote for your specific application.

  2. What to Look For in Acoustic Absorbers

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    Acoustic absorbers are products that prevent sound waves from reflecting off of hard surfaces. Due to their ability to absorb and block sounds, they play an essential role in improving acoustics in many industrial contexts, particularly OEM equipment and enclosures. Acoustic absorbers help create safer, more productive spaces for living and working. This article will discuss the most important considerations when selecting an acoustic absorber for different applications.

    General Considerations for Acoustic Absorbers

    To identify the most suitable acoustic absorber for any given application, there are several key factors to consider:

    • Acoustic absorption coefficient: This determines how much sound a given material is able to absorb. The higher the coefficient, the better the absorption. Expressed as a value between 0 and 1, an acoustic absorption coefficient of 0 indicates no sound is absorbed, while 1 means all sound is absorbed.
    • Thickness and density: How thick and dense an absorber material is has a direct impact on its performance. Thicker, denser materials are able to absorb more sound.
    • Material composition: The materials used in an acoustic absorber also have a big impact on its capabilities. Polyether foam and polyester foam absorbers are common soundproofing foams that can be customized according to thickness, facing, and other needs.
    • Fire safety ratings: Ratings such as the ASTM E84 measure how quickly flames spread along a material’s surface. Fire-rated panels are categorized into classes, with class A indicating the highest resistance to spreading flames and the highest level of safety for occupants.
    • Installation flexibility: Certain materials are more flexible and lightweight than others. The more flexible a product is, the easier it will be to integrate into an existing space.

    Selecting the most suitable acoustic absorber for any application requires a basic understanding of these concepts, as well as knowledge of what sound frequency needs to be blocked. Low frequencies are more challenging to block (but humans are less sensitive to them) while high frequencies are more easily managed with a variety of foam-based products.

    Acoustic Absorbers for Equipment

    Equipment used in many industries can operate at dangerously loud noise levels. In these environments, acoustic absorbers ensure user safety and comfort. At Technicon Acoustics, we develop solutions for many types of equipment, including:

    • Heavy-duty trucks: Cabs, engines, floor mats, transmissions
    • Medical devices: Imaging and ultrasonic equipment, nebulizers, oxygen concentrators and generators, lab equipment
    • Construction equipment: Articulated trucks, bulldozers, excavators, material handlers, off-highway vehicles
    • Air compressors: Centrifugal air compressors, reciprocal air compressors, natural gas compressors, rotary screw air compressors, oil-free and oil-injected air compressors

    Quality acoustic absorbers block or absorb sounds as well as reduce vibrations and improve the marketability and public perception of your products.

    Acoustic Absorbers for Power Generation Equipment

    In the power generation industry, acoustic absorbers mitigate noise emissions and create a more comfortable and safe working environment. Many types of power generation equipment produce harmfully high noise levels, including:

    • Turbines
    • Compressors
    • Gensets
    • Inverter generators
    • Standby generators
    • Portable generators

    For all of these applications, Technicon Acoustics offers solutions that reduce noise levels by absorbing and dissipating sound energy. Our products are made from specialized materials that feature high acoustic absorption coefficients. They are designed to withstand the uniquely harsh operating environments of power generation equipment.

    Incorporating acoustic absorbers into power generation equipment not only enables companies to comply with regulatory standards, but also protects worker well-being, minimizes noise pollution, and ensures good relations with surrounding communities.

    Acoustic Absorbers for Automotive Applications

    Whether used in mass transportation or heavy-duty trucks and specialty vehicles, acoustic absorbers ensure a comfortable driving experience. We offer automotive acoustic absorbers for many vehicle components, including:

    • Floor mats
    • Engine compartments
    • Headliners
    • Cabins
    • Dashboard and door panels
    • Trunks and cavities

    Throughout these applications, acoustic absorbers create a quieter ride with reduced engine and road noise. They also minimize audio distortions, improve sound performance, and create a more immersive audio experience. No matter what challenges an automotive application entails, our experienced team can incorporate the right insulation product into your vehicle design.

    Let Technicon Help You Choose the Right Acoustic Absorber

    With the wide variety of acoustic absorber products available, identifying the best solution for your application is crucial. At Technicon Acoustics, we offer the solutions you need and tailor each product to your application’s requirements. Our team is always available to help you understand your options and select the most suitable acoustic absorber.

    For more tips, download our free eBook, “Key Elements to Designing Sound Enclosures.” You can also contact us with any questions or request a quote.

  3. Ways To Measure Industrial Equipment Sound Levels

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    A decibel (dB) is a unit of measurement measuring the intensity or loudness of sound. The unit of measurement was developed as a result of efforts to measure signal loss in telegraph and telephone lines. Bell Telephone Laboratories created the new unit of measurement in 1928, naming it the “bel” in recognition of communications innovator Alexander Graham Bell. Today, the unit is known as the decibel, a logarithmic expression of sound intensity.

    Read on to learn why sound measurement is important and how to measure sound in industrial settings.

    Importance of Sound Measurement

    Importance of Sound Measurement

    The decibel scale is logarithmic to better represent how our ears perceive changes in sound intensity. While dB represents unweighted sound pressure levels, dBA is A-weighted to better approximate human perception of the sound.

    For high-frequency sounds, measurements for dBA are as high as those for dB. For example, the dB and dBA levels of a violin’s high-pitched E string are very similar. Lower-frequency sounds, however, will have a lower output level because they are processed by the ear less efficiently. So the lowest note on a tuba (16 Hz) will have a lower dBA reading than its dB level.

    Even minor dBA increases can have a significant influence on hearing health. Human hearing is more likely to be harmed as dBA increases, and it can happen faster at higher volumes. The following conditions increase the risk of hearing damage:

    • Exposure to 85 dBA for over 8 hours
    • Exposure to 100 dBA for over 14 minutes
    • Exposure to 110 dBA for over 2 minutes

    A sound level meter can measure sounds in decibels, but it must be calibrated regularly to ensure consistently accurate readings. To ensure personnel safety, all readings taken by a sound level meter must be accurate and reliable.

    Best Way to Measure Industrial Sound

    Sound level meters are composed of four main parts: a microphone, an input amplifier, an output amplifier, and a readout device. The microphone turns fluctuating, sound-induced air pressure to a fluctuating electrical charge. The input amplifier then converts that electrical charge into a voltage, which the electrical circuitry processes to produce a sound pressure level (SPL). The output amplifier then converts the weak sound signal to a level suitable for display on the readout screen. Finally, the readout panel shows the typical sound pressure levels for the surroundings under consideration.

    The meters can focus on particular frequencies within a larger soundscape using filters, which hone in on specific sound wave pressure bands. There are several types of sound level meters on the market with varying levels of versatility and precision. To measure industrial sound, you will need a more accurate meter.

    Industrial Sound Solutions From Technicon Acoustics

    Technicon Acoustics is North America’s leading acoustic and thermal solutions provider for OEMs. Our 85,000-square-foot facility is dedicated to producing advanced materials for your industrial applications. Contact us or request a quote today for more information on our products and capabilities.

  4. Glossary

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    Technicon Acoustics, Inc. designs and manufactures customizable solutions for absorbing, isolating, and blocking acoustic and thermal energy. For your convenience, we have compiled a list of some of the industry’s most frequently used soundproofing and acoustical terms. Having a clear understanding of these terms will facilitate better communication during the product design process, ensuring a more individualized and optimized solution for your application.

    Terminology

    • Attenuation: Attenuation in reference to acoustics describes a frequency-dependent reduction in sound, or a sound’s diminished energy, as sound waves pass through a medium like absorptive urethane foam and glass fiber materials. To achieve attenuation, friction between air molecules and cellular or fibrous materials transforms that motion of molecules into thermal energy.
    • Audiometry: Audiometry is the measurement of an individual’s hearing acuity for different sound intensities, pitches, or frequencies.
    • Cutoff frequency: In reference to sound-absorbing foam wedges, or anechoic wedges, cutoff frequency describes the threshold frequency above which the normal-incidence sound absorption coefficient is no less than 0.990.
    • Doppler effect: The Doppler effect describes the change in sound frequency as a sound source and observer move toward or away from one another.
    • Extinction coefficient: The extinction coefficient, also known as the attenuation coefficient, is a measurement that indicates how strongly a substance absorbs or attenuates sound or light at a particular wavelength.
    • Haas effect: The Haas effect, also known as the precedence effect, describes the phenomenon in which a human perceives two independent sounds as a single auditory event if they are separated by a sufficiently short delay (20-40 milliseconds).
    • Human hearing range: In general, the audible spectrum of sound frequencies that humans can hear ranges from approximately 20 Hz to 20 kHz. However, this range can vary considerably between individuals and tends to gradually decline with age.
    • Impact noise: Impact noise describes the sound that results from the vibrations of an object’s impact against a surface within a room. Those vibrations allow the sound to pass through the room’s structure. For example, in buildings, footsteps or dropped objects generate sounds that travel through the floor.
    • Kerf or kerf cut: Kerf cuts are slits or notches at the edge of acoustical panels that allow for the insertion of a spline. The panel can then be connected to additional panels while maintaining a continuous, level surface at each joint.
    • Mass-loaded vinyl: Mass-loaded vinyl is a heavy, high-density material that effectively blocks or contains sound waves. This flexible soundproofing solution can be applied directly to floors, walls, ceilings, and other surfaces to keep sounds confined within a space and minimize transmission.
    • Noise floor: In reference to signal theory, identifying the noise floor means measuring the signal that results from the total sum of all sources of noise and background transmissions in a system. In this context, noise refers to all signals except that of the signal you’re monitoring.
    • Sones rating: A sone is a unit of measure that describes the loudness of a sound as perceived by the human ear, where one sone is equivalent to approximately 1,000 Hz at 40 decibels over the typical reference level. Items like fans typically have sones ratings. For example, a bathroom fan with a sone rating of 0.5 is very quiet, while a 5 rating constitutes a loud fan.

    Acoustic and Thermal Solutions from Technicon Acoustics

    Using the latest manufacturing technology, Technicon Acoustics has the advanced capabilities and value-added services needed to create industry-leading parts for a range of soundproofing and thermal insulation applications. For more information, request a quote today or contact Technicon Acoustics at:

    4412 Republic Court

    Concord, NC 28027

    704-788-1131

  5. Our Commitment to Your Success

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    Becoming North America’s leading producer of OEM acoustic and thermal solutions isn’t only about top-quality products, it’s also about top-notch customer service, innovation, and quality products. For over 40 years, Technicon Acoustics has been committed to our customers. We have the ability to adapt to your needs to ensure you have everything you need, whether it’s a last-minute change, an expedited order, or an innovative solution. 

    Innovative Product Solutions

    Did you know that over the last 3 years, we have released 8 new acoustic and thermal products to market? 

    As a customer of Technicon Acoustics, you can count on our commitment to continuous improvement. You can feel confident that the thermal and acoustical products you are using are designed with the newest technology. Our drive for innovation provides our customers with the most advanced thermal and acoustic products on the market

    In 2020, as the COVID-19 pandemic changed how we do business, many companies started to implement partitions in workspaces to keep employees separated. In addition, they were looking for solutions to block disruptive noise. A new business that specializes in the creation of warehouse partitions came to us for acoustical material to do just that. Although we don’t typically take structural requests, we knew that the need for these partitions was important and were happy to accommodate the request quickly. 

    Quality

    Product quality is in our DNA at Technicon Acoustics. We strive to be a dependable partner for our customers so we monitor our quality metrics daily. Over the last 12 months, the Technicon team has maintained a First Quality performance rating of 99.93% and a RPPM (Rejected Parts Per Million) rating of 659. When you partner with us, you can take comfort in the fact that you will receive the highest quality product and service around.

    Rush Order Commitment 

    We know that stuff happens. Our team is ready to turn around rush orders in less than 24 hours to get you out of a bind.

    When a customer request came to us after business hours on a Friday, our team made sure to expedite the order right away on Monday morning. We shuffled the inventory and prioritized their production request because we knew that getting the order to them quickly would enable this customer to continue to do business during challenging times. That entire order normally would have taken a week, but we got it done in 48 hours. 

    Technicon Acoustics has your back, so you never have to worry about missing deadlines or extended periods of downtown due to a lack of response or shipping mishaps. Our team is ready to help when you need it most. 

    Quick Response to Changing Market Conditions

    When COVID-19 halted our economy back in March 2020 we knew we had to quickly shift the way we work. Instead of holding off on purchasing new materials, we instead boosted inventory on raw materials. This ensured that we could meet customer demands on short notice when business started to rebound or when other suppliers couldn’t meet their needs. 

    Additionally, with the increased demand for air filters, we have partnered with a manufacturer of commercial air filtration equipment to provide acoustical material that enhances ventilation and ensures quiet operation.

    As part of the Technicon Acoustics’ commitment to being an industry leader, we have shifted our materials and processes to better support our customers through the COVID-19 pandemic and beyond. 

    Our Commitment to You

    At Technicon Acoustics, we believe in a proactive approach to customer service. This allows us to run on a tight schedule and still make adjustments to handle expedited requests while ensuring your order gets out on time.

    Our inventory is stocked with raw materials to ensure we are ready for unexpected changes or circumstances, granting us the ability to manage any surprises without inconveniencing your operations. Our flexibility and commitment to customer satisfaction are part of who we are. When you partner with Technicon Acoustics, you are guaranteed high-quality acoustic and thermal solutions made with the latest systems, processes, and technologies. To learn more about our capabilities, contact us today.

  6. There’s More To NRC Ratings, Damping Coefficient, and SAA Ratings Than You Think

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    When choosing the right thermal insulation or acoustic material for a particular application, there are many factors to consider, such as the NRC rating, SAA rating, and damping coefficient. Although these measurements give important information, it’s also important to consider aspects such as temperature and humidity when selecting materials and gauging their performance.

    At Technicon Acoustics, we evaluate these factors when testing for NRC and SAA ratings. This makes our rating systems different from those of other companies. When seeking materials for your specific application, it should come with the highest ratings regarding average operating conditions. Here we’ll review what this means in terms of NRC rating, damping coefficient, and SAA rating.

    Understanding NRC Ratings (Noise Reduction Coefficient)

    One of the measurements you can use in acoustic and thermal insulation material selection is the NRC rating. NRC, or noise reduction coefficient, is the standard rating that indicates a material’s sound absorption capabilities. NRC ratings can go from 0 to 1, where 0 indicates a complete inability to absorb sound, while a rating of 1 shows that the material is capable of absorbing all sound. Ultimately, the higher the NRC rating, the more sound a particular material can absorb.

    Hemi anechoic acoustical test chamber

    However, the NRC rating isn’t always the most conclusive way to rate a material’s effectiveness. In the real world, we typically encounter “problem frequencies” or frequency bins that are the largest contributors to the unit’s overall noise profile. This is also referred to as lack of sound quality or tonality. In order to best address noise issues, the effective absorption profile of the material at specific frequencies needs to match that of the problem frequencies of the unit. 

    At Technicon Acoustics, we have expertise in tailoring acoustical solutions to specific real world noise problems. Our team can walk you through how and why each of our materials would work for your application. All Technicon Acoustic materials are rated based on average operating conditions, taking into consideration a variety of situations and frequencies.

    Using the Damping Coefficient for Material Selection

    Another way to measure the effectiveness of certain materials is the damping coefficient. This is the multiple resonance average for metal of a specific thickness and size. Put simply, the damping coefficient is a good indicator of a material’s ability to return energy to a system. If a material has a high damping coefficient, it’s often used for applications in need of noise reduction, thermal insulation, shock absorption, and vibration control.

    However, like NRC ratings, damping coefficients aren’t always the best way to choose a material for a specific application, as material performance is often dependent on temperature. The professionals at Technicon Acoustics can measure material performance by determining the damping coefficient based on your average operating conditions. From there, we can help you choose the right material for your application.

    SAA Rating: What Is It and Why Is It Important?

    The SAA, or sound absorption average, indicates the absorption coefficient average for the twelve one-third octave bands ranging between 200 and 2,500 Hz. Materials with a high SAA rating absorb sound more effectively. For applications with certain sound absorption requirements, a material’s SAA can help determine which material is most likely to meet them.

    If the environment of a certain application often changes, it can be difficult to choose the right material based on its SAA value. In these instances, the team at Technicon Acoustics can help you select the most appropriate material for your application based on its SAA rating.

    Technicon Acoustics Can Help You Choose the Right Material

    There are many elements that can influence your decision when searching for the right thermal insulation or sound-absorbing material, which is why Technicon Acoustics is here to help you find what you need. With so many aspects to consider beyond the NRC rating, SAA rating, and damping coefficient, material selection can be challenging. Whether you’re seeking advice for our products or need assistance with finding the best materials, we can help you choose the ideal solution to meet your specific requirements. 

    To learn more about our products and capabilities, contact the experts at Technicon Acoustics today.

     

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