Die cutting is an ideal method for high-volume precision cutting. This process maximizes productivity and promotes repeatable, scalable manufacturing. With fixed tooling, you can be confident you’ll receive identical parts every time.
Die Cutting Service Benefits
Die cutting offers notable advantages over other cutting methods and can support many applications. The benefits of die cutting services include:
Optimized for Large Production Runs
Die cutting works for anywhere from short to large-volume production runs because of its superior accuracy and efficiency. Our equipment works at high speeds without compromising quality.
High-Speed Precision Cuts
In addition to operating at high speeds, our die-cutting tools offer incredible accuracy. This level of precision allows us to produce consistently high-quality results with low or high-volume runs.
Cost-Effective Method
Our services also enable you to develop the perfect die based on your unique specifications, enabling repeated use to help cut down on costs. Die cutting is particularly cost-effective for bulk projects.
The actual die cutting process involves minimal steps, starting with feeding master rolls into the die press and then stamp-putting and belt-feeding the workpiece along the production line before preparing it for packaging. This highly efficient approach to cutting keeps processes both efficient and affordable. After manufacturing, Technicon safely stores the die onsite.
Versatility
At Technicon, we can die cut a range of materials, such as:
- Open cell foam
- Closed cell foam
- Non woven PET fiber
- EPDM rubber
- Silicone sponge
- PVC vibration damping materials
This kind of diversity is why many companies opt for die cutting over other cutting methods.
Reduced Waste
The precision of the die cutting process also keeps operations highly efficient while minimizing the amount of waste produced during the cutting process. Reduced waste results in reduced costs, adding further appeal for budget-minded customers.
Custom Die Cutting Services
Technicon offers custom die cutting services, creating custom orders with the help of our skilled engineering team. Depending on your needs, we can produce custom dies in various sizes, shapes, and designs per your exact specifications.
Our flatbed steel rule die cutting solutions are also available to meet your custom die cutting needs. We can use these to develop custom dies with maximum dimensions of 50” x 50”.
Depending on your requirements, we can develop all types of die-cut products, including:
Customer Testimonial
“Technicon always comes through for us. Whether it’s getting a fast quote, helping with engineering issues or expediting an order they are one supplier I can always count on!”
Denise W. – Denyo Mfg.
Get your requested parts cut with minimal advance, reducing material cost and minimizing waste. Gaskets can also be produced with tight tolerances and quick turnaround times.