Protect equipment and operators from dangerous heat with Tech Shield Sleeve™ from Technicon Acoustics. The Tech Shield Sleeve™ is a braided exhaust sleeve made with a proprietary blend of texturized fibers (including basalt from volcanic rock). Our sleeve offers several key functions:
- Keeps heat contained in your exhaust pipes to improve diesel particulate filtration
- Lowers surface temperatures of exhaust pipes to prevent damage or injury from extreme heat
- Dampens vibrations that can damage exhaust pipes over time
Tech Shield Sleeve™ can be used with a wide range of exhaust pipe lengths, diameters, and shapes. Once installed, your exhaust sleeve can insulate pipes at temperatures of up to 2000 °F. Diameters range from 2 – 6 inches.
| Specification / Property | Value / Standard |
|---|---|
| Material Composition | Braided basalt fiber (from volcanic rock) with cure-in-place resin cords |
| Continuous Temperature Rating | Up to 2,000 °F (1,093 °C) |
| Available Diameters | 2 inches to 6 inches (stretchy braided structure for flexible fit) |
| Thermal Performance | Decreases cool-side temperatures by up to 70% |
| Curing Mechanism | Cure-in-place resin hardens during the first heat cycle (at 300 °F+) |
| Key Applications | Tier 4 diesel exhaust systems, generator pipes, machinery, and specialty vehicle exhausts |
Basalt Exhaust Heat Wrap
Exhaust systems can damage surrounding components when too much heat radiates off of them. Exhaust radiating from the pipe can also cause burns by accidental contact. Our exhaust heat wraps use volcanic basalt fiber to withstand these high temperatures and contain heat within the pipe.
Tech Shield Sleeve™ is easy to install and use. Simply position the material on to the exposed length of the pipe and then fasten it at both ends for maximum hold. Once the exhaust pipe’s surface reaches 300 °F or greater, the cure-in-place resin cords harden to help retain the sleeve in place.
Benefits of Using High-Performance Exhaust Pipe Wrap
At Technicon Acoustics, we design and develop high-performance solutions that maximize thermal potential in different commercial and industrial applications. Our Tech Shield Sleeve™ products provide excellent thermal insulation, regulating heat retention and decreasing cool-side temperatures by up to 70%.
Additional benefits our exhaust pipe wraps offer include:
- Acoustic insulation. Damping qualities help reduce vibration in pipes caused by resonance and airflow
- Fast-acting curing. Resin fiber cords cure in place to the retain shape of the pipe during the first heat cycle.
- Versatile size accommodations. The unique braided fiber structure can stretch to cover a range of pipe diameters without sagging.
- Exotic look. Tech Shield Sleeve™ offers a professional, high-performance aesthetic for exhaust pipes and exposed exhaust systems
Applications
Tech Shield exhaust sleeves can be used to insulate a wide range of exhaust pipes and reduce high surface temperatures in the following applications:
- Machinery or vehicle exhaust systems close to sensitive components
- Tier 4 engines that need to maintain high exhaust temperatures for filtration to comply with emission standards
- Exhaust systems on motorcycles, ATVs, and recreational vehicles
Frequently Asked Questions About Tech Shield Sleeve™
Q: What materials are used to manufacture the Tech Shield Sleeve?
A: Tech Shield Sleeve is braided using a proprietary blend of texturized fibers, including high-grade volcanic basalt fiber, combined with cure-in-place resin cords that harden during the initial heat cycle.
Q: What is the maximum temperature threshold for this exhaust sleeve?
A: The basalt fiber structure is engineered to continuously insulate exhaust pipes at extreme temperatures of up to 2,000 °F (1,093 °C).
Q: How does the cure-in-place resin work during installation?
A: Once the exhaust pipe reaches an operating surface temperature of 300 °F or greater during its first heat cycle, the built-in resin cords cure and harden, permanently locking the sleeve into the exact shape and contour of the pipe.
Q: Will the sleeve fit irregular or non-standard exhaust pipe dimensions?
A: Yes. The unique braided structure is flexible and stretches to comfortably accommodate pipe diameters ranging from 2 inches to 6 inches without sagging or losing structural integrity.
Q: Why is thermal insulation important for Tier 4 diesel engines?
A: Tier 4 engines rely on high exhaust gas temperatures to optimize diesel particulate filtration (DPF) and comply with emissions standards. Tech Shield Sleeve keeps that necessary heat contained inside the pipe while protecting surrounding components and operators from dangerous radiant heat.
Tech Shield Sleeve™ From Technicon Acoustics
When you need high-performance insulation sleeves for your exhaust systems, Technicon Acoustics is here to help. Contact us today for help finding the right solution, or request a quote to start your order.